I don't know how I can answer your questions more... Simply put, we do not have any way to tune the non vanos ECU properly. You cannot change the MAF to a better sensor, scaling the injectors while maintaining the stock MAF is useless. The VANOS base maps DO NOT translate to the NON vanos systems. I stated it would be best to go standalone for a non vanos engine OR switch to a VANOS harness and ECU but at that point, just get at car with VANOS.
The only question that does not address is the crank and piston slap. You can put whatever crank you want in there that fits, but again, you will not be tuning it for turbo with the stock ECU. Piston slap when cold can be normal, or it can be a bad sign. It could also be a bad lifter or... without hearing the car in person it is hard to determine what the noise is.